Chemical Compatibility & Media Suitability
Complete 7-stage metal pre-treatment and powder coating process lines engineered in PPH and structural vinyl ester FRP with encapsulated ISMC steel frames and integrated lip fume hoods.
Operating Temp
Ambient to +85°C
Capacity / Scope
Full Turnkey Line
Design Standard
Automotive OEM Specs
Testing Protocol
Heavy Steel Reinforced
Complete Turnkey 7-Stage Metal Pre-Treatment & Powder Coating Process Line
Engineering Architecture & Construction
1. Turnkey 7-Stage Surface Finishing
Sequential process line: 1. Degreasing → 2. Water Rinse → 3. Derusting/Pickling → 4. Water Rinse → 5. Phosphating → 6. Water Rinse → 7. Passivation.
2. Heavy ISMC Steel Reinforcement & Lip Extraction
Encapsulated structural steel frames prevent tank bulging under heavy metal dipping loads, with integrated lip exhaust hoods for fume capture.
Technical Specifications & Design Parameters
| Engineering Parameter | Standard Specification |
|---|---|
| Line Composition | 7 Process Tanks: Degrease, Rinse 1, Acid Pickling, Rinse 2, Phosphate, Rinse 3, Passivate |
| MOC Options | PPH (Polypropylene Homopolymer) or PVDF with Vinyl Ester FRP Casing |
| Structural Reinforcement | Mild Steel ISMC C-Channels fully encapsulated in chemical-proof FRP |
| Heating Integration | Bracketry for Titanium / SS / Lead steam coils or immersion electric heaters |
| Sludge Drainage | Sloped tank bottom with full-bore bottom drain ball valves |
| Fume Management | Lateral lip suction hoods connected to wet scrubber exhaust |
Target Industrial Sectors
Powder Coating
Sheet Metal Pre-Treatment Lines
Automotive
Chassis & Component Coating
Fabrication Shops
Structural Steel Surface Preparation
Appliance Industry
Refrigerator & Panel Pre-Treatment
Furniture & Racks
Industrial Racking Surface Finishing
Galvanizing Plants
Pre-Dip Chemical Cleaning