Chemical Compatibility & Media Suitability
Engineered chemical reaction tanks with agitator bridges, internal baffles, and immersion heating/cooling coils.
Operating Temp
-20°C to +100°C
Capacity / Scope
1 KL to 60 KL
Design Standard
DVS 2205 / ASME RTP-1
Testing Protocol
Dynamic Agitation Proof
Heavy Agitator-Mounted Spiral Reaction Vessel with DVS 2205 Wall Thickness Calculation
Engineering Architecture & Construction
1. Heavy Top Agitator Support Bridge
Engineered structural steel bridge encapsulated in corrosion-proof polymer absorbs heavy dynamic torque, thrust, and bending moments from high-power mixers.
2. Integrated Internal Vortex Baffles & Coils
Precision positioned 90° polymer baffles eliminate vortex swirling for rapid reaction mixing, with brackets for titanium or PVDF heating/cooling coils.
Technical Specifications & Design Parameters
| Engineering Parameter | Standard Specification |
|---|---|
| Shell Construction | Continuous Spiral Extrusion Wound HDPE / PPH AlphaPlus |
| Agitator Capacity | Top bridge engineered for agitator motors from 1.0 HP up to 25 HP |
| Internal Fittings | 4-blade vortex baffles, dip tubes, thermowell nozzles, liquid sampling ports |
| Heating/Cooling | Provisions for Titanium, SS316, or Fluoropolymer steam/chilling coils |
| Discharge Nozzle | Full-bore bottom center drain with vortex breaker for smooth emptying |
| Quality Control | Finite Element Analysis (FEA) dynamic vibration analysis + 20kV spark test |
Target Industrial Sectors
Chemical Synthesis
Exothermic Acid Neutralization
Dyes & Pigments
Precipitation & Color Mixing
ETP Plants
Flash Mixing & Flocculation
Agrochemicals
Pesticide Formulation Tanks
Mining Plants
Acid Leaching & Slurry Reaction
Specialty Chemicals
Batch Polymer Reactions